|
|
|
|
Driver fender rust.
|
Rear shelf rust.
|
Rear shelf rust.
|
Passenger side rear window rust.
|
Driver rear fender damage.
|
Driver side rear window rust bubbles.
|
Passenger side front fender rust bubbles.
|
Trunk rust.
|
Trunk seal rust.
|
Trunk seal rust.
|
Front suspension rust (upside down).
|
Front suspension rust (upside down).
|
Floor pan rust.
|
Passenger rear seat.
|
Driver rear seat.
|
DS rear window rust exposed.
|
DS rear window rust exposed (in engine bay).
|
DS rear window rust exposed (in cabin).
|
PS rear window rust exposed.
|
PS rear window rust exposed (in engine bay).
|
PS rear window rust exposed (in cabin).
|
PS rear seat/shelf rust.
|
PS rear seat bottom rust holes.
|
PS rear seat back tiny rust hole (photo center).
|
Previous welding PS.
|
Previous welding DS.
|
DS rear seat/shelf rust.
|
Rear window lip tiny rust holes.
|
PS rocker rust and previous patch job.
|
PS front fender rust exposed.
|
DS front fender rust and previous patch exposed.
|
DS rocker previous patch.
|
DS rocker rust.
|
PS rocker top.
|
DS rocker top rust.
|
PS rear rocker top patch/rust.
|
PS rocker top previous patch.
|
PS rocker rust, bad patch removed.
|
PS rear rocker rust, bad patch removed.
|
PS front fender mount flange.
|
PS front fender mount flange.
|
PS battery box area.
|
Front seal strip.
|
DS front fender mount flange.
|
DS front fender mount flange.
|
DS rocker rust, bad patch removed.
|
DS rocker rust, bad patch removed.
|
DS rocker rust, bad patch removed.
|
PS fender rusty flange.
|
DS fender rusty flange.
|
DS front fender rust, from the back.
|
PS front fender rust, from the back.
|
Front fender rust (DS).
|
Front fender rust (DS).
|
Front fender rust (PS).
|
Front fender rust (PS).
|
Front fender rust (PS).
|
Front fender rust (DS).
|
Replacement rear shelf from later 911.
|
Replacement rear shelf from later 911.
|
Replacement rear shelf cut away.
|
Rusty rear shelf rough cut.
|
Rusty rear shelf rough cut.
|
Test fit the new panel.
|
Test fit the new panel.
|
Metal Ready converting the rust.
|
Metal Ready converting the rust.
|
Zinc weld-through primer.
|
Zinc weld-through primer.
|
Panel tacked into place.
|
Test fit engine lid to ensure panel placement.
|
Welding complete.
|
Welding complete.
|
PS corner rust cut out and new patch.
|
Patch welded in.
|
Patch welded in.
|
DS corner rust, ready to cut.
|
Patch welded in.
|
Patch welded in.
|
PS rear seat back/firewall.
|
PS rear seat back/firewall.
|
Bad metal cut out.
|
Patch piece #2, hand fabricated.
|
Completed PS repairs.
|
Completed PS repairs.
|
DS outer rocker, ready to come off.
|
Rusty DS inner rocker.
|
Heater tube removed for cleaning.
|
POR-15 MetalReady sprayed after a quick sanding.
|
Lower door post rot.
|
Bad metal removed.
|
Lower door post reconstructed.
|
Inner panel patched.
|
All closed up.
|
Ready for the outer rocker.
|
PS Outer rocker removed.
|
PS opened up, cleaned, converted, and painted.
|
PS inner rocker 95% welded with door test fit. Perfect gaps.
|
New fender rear bottom sectioned in.
|
Outer rocker welded on.
|
Dansk outer rocker took a bit of work to fit.
|
Outer rocker welded on.
|
Lower door post section welded in.
|
Rear fender section replaced.
|
Door test fit.
|
Driver's side rocker replacement complete.
|
PS lower door pillar rust.
|
PS lower door pillar rust cut out and painted inside.
|
PS lower door pillar patched.
|
PS lower door pillar before repairs.
|
PS lower door pillar during repairs.
|
PS lower door pillar after repairs.
|
PS outer rocker welded into place.
|
Testing PS door gaps.
|
Ready to weld in lower door jamb.
|
Lower door jamb welded in.
|
Lower PS door jamb complete.
|
Lower PS door jamb complete.
|
PS rocker replacement complete.
|
PS floor rusted out.
|
PS floor patched.
|
Front end rust.
|
Front end rust.
|
Front end rust.
|
Upper section removed.
|
Upper section removed.
|
Upper section removed.
|
Drilling out spot welds.
|
Front suspension pan removed.
|
New front suspension pan welded in.
|
New front suspension pan welded in.
|
New front suspension pan welded in.
|
Repairing the side sections.
|
Side sections repaired. Painted before being closed up.
|
Side sections repaired. Painted before being closed up.
|
New upper section welded in.
|
New upper section welded in.
|
Test fit gas tank.
|
Before repairing front right.
|
Cut out the rust.
|
Patch the forward section.
|
Patch the side section.
|
Thick gauge metal overlay.
|
Before repairing the front left.
|
Patch the forward section.
|
Patch the side section.
|
Before repairing the front seal strip.
|
New metal welded in.
|
New seal strip welded on.
|
Front end complete.
|
Rusty seal channel.
|
Fabricated replacement panel.
|
Removed rusty section.
|
Welded in.
|
Extra side mirror holes.
|
Welded shut.
|
Rear fender damage.
|
Straightened.
|
Couple holes under the battery box.
|
New metal welded in.
|
All new PS seal channel.
|
All new PS seal channel.
|
Front trunk seal channel replaced.
|
Front trunk wiring cover tabs.
|
Front trunk wiring cover tabs.
|
Battery box.
|
Removing battery boxes.
|
Battery boxes deleted.
|
Oil cooler installed.
|
Oil cooler installed.
|
Oil lines under body.
|
Oil thermostat in wheel well.
|
Relay panel and fuel filter mounts added.
|
Late oil tank plate mocked up.
|
Tank plate welded in.
|
Tanks plate and charcoal canister finished.
|
Rear seat cut out.
|
Rear seat cut out.
|
Test fitting late model rear seat.
|
Partially welded in.
|
Rear seat retrofit complete.
|
Old fender coming off.
|
Old fender coming off.
|
911SC flare installed.
|
911SC welded on.
|
PS flare welded on.
|
PS flare welded on.
|
Front bumper rust.
|
Front bumper damage.
|
Front bumper patched.
|
Front bumper straightened.
|
Unflared rear bumper sections.
|
Clay mockup of new flared section.
|
Steel flared bumpers.
|
Replacing front fender mount.
|
Replacing front fender mount.
|
Seam sealer over new joints.
|
Seam sealer over new joints.
|
Seam sealer over new joints.
|
Seam sealer over new joints.
|
Notching panel seam for rear antiroll bar mount.
|
Seam welding notched panels for strength.
|
Wevo rear sway bar mounts welded in.
|
Welded on both sides.
|
Crack in door frame.
|
Repaired door frame.
|
Media blasted and on the rotisserie.
|
Wurth undercoating on the underside.
|
Wurth undercoating on the underside.
|
Wurth undercoating on the underside.
|
Wurth undercoating on the underside.
|
Heading to Altissimo for paint.
|
Heading to Altissimo for paint.
|
Back from paint, beginning reassembly.
|
Back from paint, beginning reassembly.
|
Back from paint, beginning reassembly.
|
Back from paint, beginning reassembly.
|
Restoring taillight housings.
|
Restoring taillight housings.
|
Elephant Racing mono-ball mounts.
|
Taillights installed. Deco trim installed.
|
Elephant Racing grooved oil lines installed.
|
Elephant Racing grooved oil lines installed.
|
Front oil cooler installed.
|
Thermostat and Elephant Racing adjustable spring plates and PolyBronze.
|
Wiring going in.
|
Wiring going in.
|
Aluminum rear trailing arms and Bilstein shocks.
|
Refinished Fuchs, waiting for 2 more from Harvey Weidman.
|
Refinished Fuchs, waiting for 2 more from Harvey Weidman.
|
A few rechromed pieces.
|
923 Transmission disassembled for inspection (915 from a 912E).
|
Front end coming together
|
Reassemnly of the 923 transmission.
|
923 transmission ready to go in.
|
Bumper guards and heater control trim chromed.
|
16x8 Fuchs from Harvey Weidman
|
16x8 Fuchs from Harvey Weidman
|
Headliner installed.
|
Custom column switch arm (middle).
|
Rebuilt pedal cluster.
|
Custom switch arm and dash material.
|
Gauges and Momo steering wheel.
|
Gauges and Momo steering wheel.
|
Recaro seats on customer low brackets.
|
Recaro seats on customer low brackets.
|
Sound material in the back.
|
Engine as delivered.
|
Engine stripped for refinishing.
|
Plated, painted, and cleaned. Like new.
|
Another engine shot.
|
Another engine shot.
|
Custom tucked away cage, harness bar to be added.
|
Custom tucked away cage, harness bar to be added.
|
Custom tucked away cage, harness bar to be added.
|
Tarrett sway bar and Elephant Racing adjustable arms.
|
Side mirror and door frames installed.
|
Getting assembled.
|
Seats, cage.
|
Hybrid early/late tank installed.
|
Kennedy Engineering hybrid clutch for 923 transmission.
|